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Solve virtually any problem involving metalworking and machining tools and applications -- quickly and easily with the help of one convenient hands-on resource ready-made for your benchtop or workstation . It’s Ronald A. Walsh’s Handbook of Machining and Metalworking Calculations, and it puts design, operations, repair, and maintenance answers right where you want them—close at hand. You get:
Basic to advanced calculation procedures
Latest ANSI and ISO specifications
Examples of solved problems
Calculations for gears, sprockets, springs, screws, threads, ratchets, cams, linkages, notches, flanges, holes, broaching, boring, reaming, turning, pitch, torsion, tension, and more
Fit classes and their calculations
Easy-to-use tables, charts, listings, and formulas
Ronald A. Walsh is one of McGraw-Hill's most successful writers. An electromechanical design engineer for more than 45 years, he wrote Machining and Metalworking Handbook, Second Edition, Electromechanical Design Handbook, Third Edition, and is the co-author of Engineering Mathematics Handbook, Fourth Edition, all published by McGraw-Hill. Former director of research and development at the Powercon Corporation and the holder of three U.S. patents, he now consults widely from a base in Upper Marlboro, Maryland.
| Preface | ix | |
| Chapter 1. | Mathematics for Machinists and Metalworkers | 1 |
| 1.1 | Geometric Principles--Plane Geometry | 1 |
| 1.2 | Basic Algebra | 7 |
| 1.2.1 | Algebraic Procedures | 7 |
| 1.2.2 | Transposing Equations (Simple and Complex) | 9 |
| 1.3 | Plane Trigonometry | 11 |
| 1.3.1 | Trigonometric Laws | 13 |
| 1.3.2 | Sample Problems Using Trigonometry | 21 |
| 1.4 | Modern Pocket Calculator Procedures | 28 |
| 1.4.1 | Types of Calculators | 28 |
| 1.4.2 | Modern Calculator Techniques | 29 |
| 1.4.3 | Pocket Calculator Bracketing Procedures | 31 |
| 1.5 | Angle Conversions--Degrees and Radians | 32 |
| 1.6 | Powers-of-Ten Notation | 34 |
| 1.7 | Percentage Calculations | 35 |
| 1.8 | Temperature Systems and Conversions | 36 |
| 1.9 | Decimal Equivalents and Millimeters | 37 |
| 1.10 | Small Weight Equivalents: U.S. Customary (Grains and Ounces) Versus Metric (Grams) | 38 |
| 1.11 | Mathematical Signs and Symbols | 39 |
| Chapter 2. | Mensuration of Plane and Solid Figures | 1 |
| 2.1 | Mensuration | 1 |
| 2.2 | Properties of the Circle | 10 |
| Chapter 3. | Layout Procedures for Geometric Figures | 1 |
| 3.1 | Geometric Constructions | 1 |
| Chapter 4. | Measurement and Calculation Procedures for Machinists | 1 |
| 4.1 | Sine Bar and Sine Plate Calculations | 1 |
| 4.2 | Solutions to Problems in Machining and Metalworking | 6 |
| 4.3 | Calculations for Specific Machining Problems (Tool Advance, Tapers, Notches and Plugs, Diameters, Radii, and Dovetails) | 15 |
| 4.4 | Finding Complex Angles for Machined Surfaces | 54 |
| Chapter 5. | Formulas and Calculations for Machining Operations | 1 |
| 5.1 | Turning Operations | 1 |
| 5.2 | Threading and Thread Systems | 12 |
| 5.3 | Milling | 22 |
| 5.4 | Drilling and Spade Drilling | 38 |
| 5.5 | Reaming | 61 |
| 5.6 | Broaching | 63 |
| 5.7 | Vertical Boring and Jig Boring | 66 |
| 5.8 | Bolt Circles (BCs) and Hole Coordinate Calculations | 67 |
| Chapter 6. | Formulas for Sheet Metal Layout and Fabrication | 1 |
| 6.1 | Sheet Metal Flat-Pattern Development and Bending | 8 |
| 6.2 | Sheet Metal Developments, Transitions, and Angled Corner Flange Notching | 14 |
| 6.3 | Punching and Blanking Pressures and Loads | 32 |
| 6.4 | Shear Strengths of Various Materials | 32 |
| 6.5 | Tooling Requirements for Sheet Metal Parts--Limitations | 36 |
| Chapter 7. | Gear and Sprocket Calculations | 1 |
| 7.1 | Involute Function Calculations | 1 |
| 7.2 | Gearing Formulas--Spur, Helical, Miter/Bevel, and Worm Gears | 4 |
| 7.3 | Sprockets--Geometry and Dimensioning | 15 |
| Chapter 8. | Rachets and Cam Geometry | 1 |
| 8.1 | Ratchets and Ratchet Gearing | 1 |
| 8.2 | Methods for Laying Out Ratchet Gear Systems | 3 |
| 8.2.1 | External-Tooth Ratchet Wheels | 3 |
| 8.2.2 | Internal-Tooth Ratchet Wheels | 4 |
| 8.2.3 | Calculating the Pitch and Face of Ratchet-Wheel Teeth | 5 |
| 8.3 | Cam Layout and Calculations | 6 |
| Chapter 9. | Bolts, Screws, and Thread Calculations | 1 |
| 9.1 | Pullout Calculations and Bolt Clamp Loads | 1 |
| 9.2 | Measuring and Calculating Pitch Diameters of Threads | 5 |
| 9.3 | Thread Data (UN and Metric) and Torque Requirements (Grades 2, 5, and 8 U.S. Standard 60[degree] V) | 13 |
| Chapter 10. | Spring Calculations--Die and Standard Types | 1 |
| 10.1 | Helical Compression Spring Calculations | 5 |
| 10.1.1 | Round Wire | 5 |
| 10.1.2 | Square Wire | 6 |
| 10.1.3 | Rectangular Wire | 6 |
| 10.1.4 | Solid Height of Compression Springs | 6 |
| 10.2 | Helical Extension Springs (Close Wound) | 8 |
| 10.3 | Spring Energy Content of Compression and Extension Springs | 8 |
| 10.4 | Torsion Springs | 11 |
| 10.4.1 | Round Wire | 11 |
| 10.4.2 | Square Wire | 12 |
| 10.4.3 | Rectangular Wire | 13 |
| 10.4.4 | Symbols, Diameter Reduction, and Energy Content | 13 |
| 10.5 | Flat Springs | 14 |
| 10.6 | Spring Materials and Properties | 16 |
| 10.7 | Elastomer Springs | 22 |
| 10.8 | Bending and Torsional Stresses in Ends of Extension Springs | 23 |
| 10.9 | Specifying Springs, Spring Drawings, and Typical Problems and Solutions | 24 |
| Chapter 11. | Mechanisms, Linkage Geometry, and Calculations | 1 |
| 11.1 | Mathematics of the External Geneva Mechanism | 1 |
| 11.2 | Mathematics of the Internal Geneva Mechanism | 3 |
| 11.3 | Standard Mechanisms | 5 |
| 11.4 | Clamping Mechanisms and Calculation Procedures | 9 |
| 11.5 | Linkages--Simple and Complex | 17 |
| Chapter 12. | Classes of Fit for Machined Parts--Calculations | 1 |
| 12.1 | Calculating Basic Fit Classes (Practical Method) | 1 |
| 12.2 | U.S. Customary and Metric (ISO) Fit Classes and Calculations | 5 |
| 12.3 | Calculating Pressures, Stresses, and Forces Due to Interference Fits, Force Fits, and Shrink Fits | 9 |
| Index | 1 |
Overview
Solve virtually any problem involving metalworking and machining tools and applications -- quickly and easily with the help of one convenient hands-on resource ready-made for your benchtop or workstation . It’s Ronald A. Walsh’s Handbook of Machining and Metalworking Calculations, and it puts design, ...