Oxide Scale Behavior in High Temperature Metal Processing / Edition 1

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Overview

The result of a fruitful, on-going collaboration between academia and industry, this book reviews recent advances in research on oxide scale behavior in high-temperature forming processes. Presenting novel, previously neglected approaches, the authors emphasize the pivotal role of reproducible experiments to elucidate the oxide scale properties and develop quantitative models with predictive accuracy. Each chapter consists of a detailed, systematic examination of different aspects of oxide scale formation with immediate impact for researchers and developers in industry.
The clear and stringent style of presentation makes this monograph both coherent and easily readable.

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Product Details

  • ISBN-13: 9783527325184
  • Publisher: Wiley
  • Publication date: 6/21/2010
  • Edition number: 1
  • Pages: 386
  • Product dimensions: 6.80 (w) x 9.60 (h) x 0.60 (d)

Meet the Author

Michal Krzyzanowski is currently research fellow at the Universityof Sheffield, UK, in the Department of Engineering Materials.Graduated as physicist he obtained his PhD and DSc degrees inmaterials science. He was appointed Associate Professor in 1997 atthe University of Science and Technology in Krakow, Poland. In1998, he accepted the invitation of the University of Sheffield towork in the newly founded, multidisciplinary Institute forMicrostructural and Mechanical Process Engineering (IMMPETUS). AtIMMPETUS, Michal Krzyzanowski conducts his research onthermomechanical metal processing with a focus on characterizationand multiscale modelling, application of principles of physics intothe detailed numerical analysis.

John H. Beynon is Dean of the Faculty of Engineering and IndustrialSciences at Swinburne University of Technology, Melbourne,Australia. He was awarded his PhD in Metallurgy from the Universityof Sheffield in 1980. Professor Beynon is a fellow of the Instituteof Materials, Minerals and Mining, the Institution of EngineersAustralia and the Royal Academy of Engineering. His main area ofresearch is the study of the interaction of materials science andapplied mechanics to solve engineering problems, particularly inthermomechanical processing and structural integrity, by usingcomputer-based modeling, experiment and industrial input.

Didier C. J. Farrugia is currently scientific fellow at CorusSwinden Technology Centre in Rotherham, UK, and a fellow of theInstitute of Materials, Minerals and Mining (IOM3). Aftergraduating with a PhD at the CEMEF, Mines-ParisTech in 1990, he hasworked for more than 19 years in the steel R&D industry wherehis research activities include metal forming, material science,modeling, numerical techniques and tribology. Didier Farrugia hasset up and managed major collaborative programs, and has beeninvolved in technology transfer, implementation and exploitationwithin both industry and academia for many years. In recognition ofhis achievements, he was awarded the 2008 Dowding Medal andPrize.

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Table of Contents

1. INTRODUCTION

2. ROLE OF SECONDARY OXIDE SCALE DURING HOT ROLLING AND FORSUBSEQUENT PRODUCT QUALITY
Friction
Heat Transfer
Thermal Evolution in Hot Rolling
Secondary Scale Related Defects

3. SCALE GROWTH AND FORMATION OF SUBSURFACE LAYERS
High Temperature Oxidation of Steel
Formation and Structure of the Subsurface Layer in Aluminum Rolling

4. METHODOLOGY FOR NUMERICAL CHARACTERISATION OF THE OXIDE SCALE INTHERMOMECHANICAL PROCESSING
Combination of Experiments and Computer Modelling: A Key for theScale Characterisation
Prediction of Mild Steel Oxide Failure at Entry into the Roll Gap:Evaluation of Strains, Tensile Failure, Steel Oxide Failure, ScaleFailure, Verification

5. MEASURING OXIDE SCALE BEHAVIOUR UNDER HOT WORKINGCONDITIONS
Laboratory Rolling Experiments
Tensile Testing
Hot Four-Point Bend Testing
Hot Tension Compression Testing
Bending Testing

6. NUMERICAL INTERPRETATION OF TEST RESULTS
Measurement of Separation Loads within the Scale/Metal System
Mathematical Model and Interpretation of Experimental Results

7. PHYSICALLY BASED FINITE ELEMENT MODEL OF THE OXIDE SCALE
Fracture, Ductile Behaviour and Sliding
Scale Evolution During Hot Rolling, Multilayer Scales
Multi-Pass Behaviour
Descaling Simulation and Surface Quality

8. OXIDE SCALE MODELLING
Evaluation of Interfacial Heat Transfer
Effect of Chemical Composition on Oxide Scale Evolution and ScaleAdhesion
Ways to Maximize Descaling Effectiveness and Improvement of SurfaceFinish
Modelling of Formation of Stock Surface and Subsurface Layers inBreakdown Rolling of Aluminium Alloys

9. OXIDE SCALE AND THROUGH-PROCESS CHARACTERISATION: INDUSTRIALINPUT

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