Selection of Engineering Materials and Adhesives

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Overview

Insufficient knowledge, time limitations, and budget constraints often result in poor material selection and implementation, which can lead to uncertain performance and premature failure of mechanical and electro-mechanical products. Selection of Engineering Materials and Adhesives is a professional guide to choosing the most appropriate materials and adhesives for product development applications from the onset.

This text emphasizes material properties and classifications, fabrication and processing considerations, performance objectives, and selection based on specific application requirements, such as frequency of use (duty cycle) and operating environment. Each chapter focuses on a particular material family, covering ferrous and non-ferrous metals, including steels, cast-iron, aluminum, and titanium, as well as plastics such as PVC, acrylics, and nylons. Unique to this book on material selection, the final chapter discusses critical aspects of adhesives, including cure methods and joint configurations.

Selection of Engineering Materials and Adhesives presents materials that are most often used for selection processes and applications in product development. This book is an ideal text for senior level undergraduate or graduate courses in mechanical engineering and materials science as well as recent graduates or managers who are tasked with the daunting job of selecting a material for a new application or justifying a long-used material in a specific application. It embodies the author's own experience and lectures on this subject, taught at UCLA Extension, and provides students as well as practicing engineers the tools to systematically select the most appropriate materials and adhesives for their design work.

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Product Details

  • ISBN-13: 9780824740474
  • Publisher: Taylor & Francis
  • Publication date: 4/8/2005
  • Series: Dekker Mechanical Engineering Series
  • Edition description: New Edition
  • Pages: 608
  • Product dimensions: 6.20 (w) x 9.30 (h) x 1.30 (d)

Table of Contents

INTRODUCTION TO MATERIAL SELECTION
Design Methodology
Selection Methodology
Selection of Metals
Selection of Plastics
Selection of Adhesives
Understanding Designs and Their Behavior

STRUCTURE OF MATERIALS
Atomic Elements and Structures
The Atom and Subatomic Particles
The Quantum Numbers
Atomic Bonding
Ionic Bonding
Covalent Bonding
Metallic Bonding
Secondary Bonds
Mixed Types
Crystal Structure
Lattice and Unit Cell
Crystal Systems
Miller Indices and Crystallographic Planes
Main Metallic Crystal Structures
Structure of Polymers
Polymer Classification and Molecular Structure
Glass Transition Temperature
Mixed Structures
Crystallinity in Polymers
Structure and Strength of Materials
Single Crystals and Alloys
Strengthening Mechanisms in Metallic Alloys
Strengthening of Polymers
In Summary

MATERIAL PROPERTIES AND BEHAVIORS
Mechanical Properties
Structural Properties
Process Properties
Life Properties
Chemical
Corrosion Resistance
Microstructure
Crystal Structure
Molecular Weight
Physical
Mass Properties
Physical Properties
Thermal Properties
Electrical Properties
Magnetic Properties
Radiation Properties
Optical Properties
Form and Finish Properties
In Summary
Reference

FERROUS METALS
Classifications
Carbon Steels
Alloy Steels
Stainless Steels
Tool Steels
Cast Iron Materials
Selection Consideration

NON-FERROUS METALS
Classifications
Aluminum Alloys
Copper and Copper Alloys
Titanium
Magnesium
Tungsten
Selection Considerations
Selection Methodologies

ENGINEERING PLASTICS
Properties
Structure
Molecular Weight (MW)
Linear and Branched Polymers
Cross-Linked or Networked Polymers
Crystalline
Amorphous
Transition Temperatures
Porosity
Thermoplastics
Thermosets
Classifications
Ultra-High Molecular Weight Polyethylene (UHMWPE)
Polyvinyl Chloride (PVC)
Acrylics
Polycarbonates
Nylon (Polyamides)
Acetal
Acrylonitrile Butadiene Styrene
Polyimide
Commodity Plastics
Polyethylene
Polypropylene
Polystyrene
Compounding
Alloying and Blending
Fillers and Reinforcements
Additives
Selection Considerations
Performance Objectives
Selection Methodologies

ADHESIVES
Introduction
Rheology
Adhesion Theory
Mechanical Interlocking Theory
Wettability Theory
Weak Boundary Layer Theory
Diffusion Theory
Electrostatic Theory
Covalent Bonding Theory
Forms
Storage
Cure Methods
Classifications
Reactive Acrylics
Anaerobic
Cyanoacrylate
Epoxy
Explosive Bonding
Polyimide
Polyurethane
Pressure-Sensitive Adhesives
Silicone
Solvent Bonding
Hot Melts
Solvent-Based Thermoplastics
Water-Based Thermoplastics
UV-Curable
Joint Design
Joint Configurations
Curing 502
Evaluation
Selection Considerations
Performance Requirements
Adhesive Review
Selection Methodologies

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