Table of Contents
Introduction 11
1 Synthetic fibres
Developments 12
Technical features 13
Breaking load 13
Safe working load 13
Stretch 13
Creep 13
Synthetic fibres used for ropes 14
Polyester 14
Polyamide 14
Polypropylene 14
UHMWPE (Dyneema, Spectra) 14
LCP (Vectran) 15
PBO (Zylon) 15
Aramid (Kevlar, Technora) 16
2 Construction of ropes
Twisted ropes 17
Single braid ropes 18
Double braid ropes 18
Braided cover with a core of twisted strands or parallel fibres 20
Additional types of rope construction 20
3 Which type of rope?
Sheets and halyards 21
Materials 21
Control lines and running backstays 22
Diameter and breaking load 23
Length 24
Mooring lines 24
Diameter 24
Length 25
Ropes combined with clutches 25
Maintenance and troubleshooting 25
Inspection 26
Friction and wear 26
Rope does not hold in clutches 26
Twisted ropes 26
Cleaning ropes 26
4 Before you start
Splicing tools 27
Splicing technique and core materials 28
The size of the eye 28
How to remove a core from the cover 29
'Tapering' the ends of a rope 29
'Milking' the cover 31
Long bury splicing 31
5 Eye splice in plaited or twisted ropes
Three-strand rope 32
Eight-strand rope 35
6 Eye splice in polyester ropes
Double braid rope 39
Stainless steel thimble 44
Rope with a laid core 45
Rope with parallel fibres in the core 51
7 Eye splice in Dyneema ropes
Single braid rope 56
Basic method 56
Method for hollow braid with a grip fibre 59
Lock splice 60
Double braid rope 69
Without using the cover 69
Using the cover 74
Double layer cover 80
8 Dyneema shackles
Soft shackles 87
Type 1 87
Type 2 91
Integral 93
Soft shackle knot 99
9 Weight savings and tapering
Tapering a doubled braid Dyneema rope 103
Joining two single braid ropes 105
Joining steel wire with double braid polyester 108
Joining a single braid Dyneema rope with double braid polyester 114
10 Thickening and strengthening
Splicing or sewing in an extra cover 120
Splicing in an extra cover 120
Sewing in an extra cover 122
Splicing in an extra core 124
11 Continuous loops
Double braid polyester 126
For equal thickness, spliced without the core 126
For strength, spliced with the core 130
Single braid Dyneema ('loop') 137
Basic loop 137
Loop with cover 140
Double braid Dyneema 145
12 Whippings
Double stitched whipping for braided ropes 149
Common whipping 152
Whipping for a three-strand laid rope 154
13 Reeving of new halyards
Reeving eye ('Flemish eye') 157
Reeving loop with whipping 159
14 Splicing tools
Using a soft needle 160
How to make a soft needle 161
Appendices
1 Features of synthetic fibres: a comparison 166
2 Diameters and breaking loads of ropes 167
Guidelines for diameters of sheets and halyards 168
Guidelines for diameters of mooring lines 169
Acknowledgements 170
About the author 171
Bibliography 172
Index 173