CFD Modeling and Simulation in Materials Processing / Edition 1 available in Hardcover
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This book deals with computational fluid dynamics (CFD) modeling and simulation of materials processing. Papers discuss the modeling of multiscale and multiphase phenomena in material processing systems. The book focuses on the CFD modeling and simulation of metal processes including EMS (electromagnetic stirring) and UST (ultrasonic treatment) controlled melting and solidification processes, advanced casting (including refining of metals, foundry near-net-shape casting, ingot casting, centrifugal casting, continuous casting), forging, welding, heat treating, and VAR/ESR/PAM/EBM remelting processes; coatings including PVD, CVD, and plasma-assisted EBM-PVD technologies; and other surface engineering processes including induction, laser, and EB thermal processing. The book also deals with applications of CFD to engineering processes and demonstrates how CFD can help scientists and engineers to better understand the fundamentals of engineering processes.
|Product dimensions:||5.80(w) x 9.00(h) x 1.00(d)|
About the Author
Laurentiu Nastac, The University of Alabama, Tuscaloosa, AL, USA.
Lifeng Zhang, University of Science & Technology, Beijing, China.
Brian G. Thomas, University of Illinois at Urbana-Champaign, IL, USA.
Miaoyong Zhu, Northeastern University, China.
Andreas Ludwig, Montanuniversität Leoben, Austria.
Adrian S. Sabau, Oak Ridge National Laboratory, USA.
Koulis Pericleous, University of Greenwich, London, UK.
Hervé Combeau, Ecole des Mines de Nancy, France.
Table of Contents
CFD Modeling and Simulation in Materials Processing
CFD Modeling in Materials Processing I
Fluid Flow, Solidification and Inclusion Entrapment during Steel Centrifugal Casting Process L. Zhang Y. Wang E. Martinez K. Peaslee 3
A Micro-Macro Model of a PEM Fuel Cell System T. Paramadhayalan H. Pimpalgaonkar S. Sundarraj 17
Modeling the Effects of Tool Geometries on the Temperature Distributions and Material Flow of Friction Stir Aluminum Welds H. Mohanty M. Mahapatra P. Kumar P. Jha 25
Understanding Fuming during Metal Refining by CFD J. Olsen M. Naess G. Tranell 33
CFD-Based Modelling on Interfacial Heat Transfer for Water Quenching G. Wang Y. Rong 41
Fuzzy Extraction Separation Optimized Process of Tm, Yb and Lu Enriched Oxides by Computer Simulation F. Yang S. Yang L. Wu C. Tong M. Li 49
CFD Modeling in Materials Processing II
Multi-Physics Modeling of Molten Salt Transport in Solid Oxide Membrane (SOM) Electrolysis and Recycling of Magnesium A. Powell S. Pati 57
Numeric Modeling for the Carbothermic Aluminum Process D. Roha 65
A Coupled CFD-PBE Approach Applied to the Simulation of the Inclusion Behavior in a Steel Ladle J. Bellot V. De Felice I. Lis Alves Daoud A. Jardy S. Hans 73
Multiphysics CFD Modeling of a Free Falling Jet during Melt-Blowing Slag Fiberization D. Gerogiorgis D. Panias I. Paspaliaris 81
Numerical Simulation of Erosion Using Computational Fluid Dynamics H. Grewal H. Singh A. Agarwal 89
Modeling of Melting and Remelting Processes
A Multiscale Transient Modeling Approach for Predicting the Solidification Structure in VAR Processed Alloy 718 Ingots L. Nastac 99
A Multiscale Model for the Simulation of V.A.R. Ingot Solidification M. Revil-Baudard A. Jardy F. Leclerc M. Zaloznik V. Rebeyrolle H. Combeau 107
Mathematical Modeling of Fluid Dynamics and Vessel Vibration in the AOD Process C. Wuppermann A. Rückert H. Pfeifer H. Odenthal E. Hovestädt 115
Solute Redistribution, Liquid/Solid Interface Instability, and Initial Transient Regions during the Unidirectional Solidification of Ti-6-4 and Ti-17 Alloys L. Nastac 123
Numerical Analysis of Electromagnetic Field in an Electroslag Remelting Process with Three-Phases Electrodes B. Li F. Wang M. Shan 131
Influence of the Frequency of the Applied AC Current on the Electroslag Remelting Process A. Kharicha M. Wu A. Ludwig M. Ramprecht H. Holzgruber 139
Modeling of Casting and Solidification Processes I
Modeling of Multiscale and Multiphase Phenomena in Material Processing A. Ludwig A. Kharicha M. Wu 149
2D and 3D Numerical Modeling of Solidification Benchmark of Sn-3wt.% Pb Alloy under Natural Convection R. Boussaa L. Hachani B. Saadi X. Wang O. Budenkova K. Zaidat H. Ben Hadid Y. Fautrelle 163
Numerical Modeling of the Interaction between a Foreign Particle an Solidifying Crystalline Interface E. Agaliotis M. Rosenberger A. Ares C. Schvezov 171
Optimization of Tensile Test Pattern for Aluminum Alloys E. Tan A. Riza Tarakcilar F. Syvertsen D. Dispinar 179
Modeling of Casting and Solidification Processes II
Modeling of Centrifugal Casting Processes with Complex Geometries N. Humphreys D. McBride N. Croft D. Shevchenko N. Green M. Cross 189
CFD Modeling of Microstructural Development in the Scanning Laser Epitaxy Process R. Acharya R. Bansal J. Gambone s. Das 197
Numerical Simulation of Macro-shrinkage an Micro-shrinkage in A356 Sand Mold Castings L. Nastac 205
Defect Analysis by Casting Simulation Software in Rolling Roll Manufactured by GGG70 E. Tab A. Riza Tarakcilar D. Dispinar 213
SPH Model Approach Used to Predict Skin Inclusions into Semisolid Metal Castings F. Pineau G. D'Amours 219
Vibrations Induced Flow in a Horizontal Centrifugal Casting A. Kharicha J. Bohacek A. Ludwig M. Wu 227
Inverse Modeling for Determination of Thermal Properties of the Investment Casting Ceramic Mold M. Xu S. Lekakh V. Richards S. Dutler 235
Electromagnetic and Ultrasonic Processing of Materials
Modeling Magnetically Excited and Magnetically Damped Liquid Metal Flow V. Bojarevics K. Pericleous 245
Numerical Analysis of the Influence of Melting and Application of Electromagnetic Stirring Prior to Solidification on Macrosegregation Formation during Casting of a Binary Alloy K. Omdal Tveito M. M'Hamdi H. Combeau M. Zaloznik K. Zaidat X. Wang B. Saadi Y. Fautrelle 253
Multiscale Modeling of Ingot Solidification Structure Controlled by Electromagnetic and Ultrasonic Stirring Technologies L. Nastac 261
Modeling the Case Hardening of Crankshafts T. Munikamal S. Sundarraj 269
Modeling of Steelmaking Processes
Transport and Entrapment of Particles in Steel Continuous Casting B. Thomas Q. Yuan R. Liu S. Mahmood R. Chaudhary 279
Mathematical Modeling of a Compressible Oxygen Jet Interacting with a Free Surface in a Basic Oxygen Furnace for Steel Production K. Pericleous B. Lebon G. Djambazov M. Patel 287
CFD Model for Prediction of Liquid Steel Temperature in Ladle during Steel Making and Casting A. Tripathi J. Saha J. Singh S. Ajmani 295
Multiphase Flow in a Steelmaking Converter Using an Unconventional Lance M. Barron I. Hilerio A. de Ita 303
Fluid Flow and Inclusion Removal in Multi-Strand Tundish with Nozzle Blockage P. Jha S. Mishra S. Sharma S. Ajmani M. Mahapatra 311
CFD Modeling of Fluid Flow Behavior and Bath Surface Deformation in LD Converter T. Kundu S. Pal 319
Effect of Thermal Buoyancy Force on the Flow, Temperature Distribution and Residence Time Distribution of Molten Steel in the Slab Casting Tundish H. Sun B. Yan J. Zhang 327
Time Zone Analysis of F-Curve for Intermixing during Ladle Change-Over P. Jha S. Kant P. Kumar A. Kumar 335
Author Index 343
Subject Index 345