Hydroponic Food Production: A Definitive Guidebook for the Advanced Home Gardener and the Commercial Hydroponic Grower

Hydroponic Food Production: A Definitive Guidebook for the Advanced Home Gardener and the Commercial Hydroponic Grower

by Howard M. Resh
Hydroponic Food Production: A Definitive Guidebook for the Advanced Home Gardener and the Commercial Hydroponic Grower
Hydroponic Food Production: A Definitive Guidebook for the Advanced Home Gardener and the Commercial Hydroponic Grower

Hydroponic Food Production: A Definitive Guidebook for the Advanced Home Gardener and the Commercial Hydroponic Grower

by Howard M. Resh

Paperback(8th ed.)

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Overview

The eighth edition of Hydroponic Food Production: A Definitive Guidebook for the Advanced Home Gardener and the Commercial Hydroponic Grower serves as a comprehensive guide to soilless culture (hydroponics) for hobby and commercial growers. Extensively updated from the seventh edition published in 2013, this bestseller is a "methods" book to show the reader how to set up a hydroponic operation with the options of using any of many hydroponic cultures presently used in the industry to grow vegetable crops. Written by Dr Howard M. Resh, a recognized authority worldwide on hydroponics, the book presents detailed information on hydroponic growing systems and features more than 600 photographs (200 in full color), drawings, and tables.

New to this edition:

  • Presents greenhouse environmental control systems and examples of sustainable greenhouse technology, and demonstrates uses of automation and robotics in harvesting, grading, and packing.
  • Introduces indoor vertical farming, and vertical growing systems, as well as the expansion of tropical hydroponics and rooftop greenhouses.
  • Provides information on automation in large-scale raft culture and nutrient film technique (NFT) operations in the growing of lettuce, leafy greens, and herbs.

A new chapter 12 discusses control of environmental factors in greenhouses. It covers information on systems to regulate temperature, relative humidity, carbon dioxide enrichment, lighting, and fertigation with examples of sustainable greenhouse technology. This chapter demonstrates automation in the regulation of the greenhouse environment to crop production methods with emphasis on robotics in harvesting to transporting, grading, and packing equipment. The use of retractable roof structures in tropical, humid climates is an alternative for growing greenhouse crops.

A new chapter 14 describes vertical indoor farming. It presents background information on early vertical greenhouses and sack culture systems to present vertical systems used by greenhouses and existing vertical greenhouses and future concepts. Vertical indoor farming reviews systems of vertical tiers of shelving growing lettuce, leafy greens, and herbs under LED lighting in large warehouses. The chapter exemplifies automation in these vertical farms with each specific system and it contains information on vertical growing in containers and/or modular units.

Chapter 15 contains new information on tropical hydroponics describing hydroponics in Peru. Expansions of rooftop greenhouses with new locations in New York, Chicago, and Montreal display updated facilities and crops.


Product Details

ISBN-13: 9780367678753
Publisher: CRC Press
Publication date: 04/29/2022
Edition description: 8th ed.
Pages: 642
Product dimensions: 7.00(w) x 10.00(h) x (d)

About the Author

Howard M. Resh (born January 11, 1941) is a recognized authority worldwide on hydroponics. His website: www.howardresh.com presents information on hydroponic culture of various vegetable crops. In addition, he has written six books on hydroponic culture both for commercial growers and backyard hobbyists. While a graduate student at the University of British Columbia, in Vancouver, Canada in 1971, he was asked by a private group to assist them in the construction of hydroponic greenhouses in the Vancouver area. He continued with outside work in greenhouses and soon was asked to conduct evening extension courses in hydroponics.

Upon graduation with his doctorate degree in Horticulture in 1975 he became Urban Horticulturist for the faculty of plant science at the University of B.C. He held that position for three years before the call of commercial hydroponics took him to many projects in countries such as Venezuela, Taiwan, Saudi Arabia, the United States, and in 1999 to Anguilla, British West Indies, in the Eastern Caribbean.

While in the position of urban horticulturist, Resh taught courses in horticulture, hydroponics, plant propagation, greenhouse design, and production. During this period, while he was urban horticulturist and later general manager for a large plant nursery, he continued doing research and production consultation for a commercial hydroponic farm growing lettuce, watercress, and other vegetables in Venezuela. Later, during the period 1995– 1996, Resh became project manager for the Venezuelan farm to develop hydroponic culture of lettuce, watercress, peppers, tomatoes, and European cucumbers using a special medium of rice hulls and coco coir from local sources. He also designed and constructed a mung bean and alfalfa sprout facility to introduce sprouts into the local market. In the late 1980s, Resh worked with a company in Florida in the growing of lettuce in a floating raft culture system.

From 1990 to 1999, Resh worked as the technical director and project manager for hydroponic projects in the growing of watercress and herbs in California. He designed and constructed several 3- acre outdoor hydroponic watercress facilities using a unique NFT system. These overcame production losses due to drought conditions in the area.

From there in mid- 1999, Resh became the hydroponic greenhouse farm manager for the first hydroponic farm associated with a high- end resort, CuisinArt Golf Resort & Spa, in Anguilla, British West Indies in the northeastern Caribbean. The hydroponic farm is unique in being the only one in the world owned by a resort growing its own fresh salad crops and herbs exclusively for the resort. This farm has become a key component of the resort in attracting guests to experience real homegrown types of vegetables, including tomatoes, cucumbers, peppers, eggplants, lettuce, bok choy, and herbs. The resort, together with its hydroponic farm, has gained world- wide recognition as one of the leading hotels of the world.

Resh continues to do consulting on many unique hydroponic greenhouse operations such as Lufa Farms in Montreal, Canada. There he established the growing techniques and hydroponic systems for a rooftop hydroponic greenhouse in downtown Montreal. All vegetables are marketed through a community supported agriculture (CSA) program.

In 2016, Resh retired from full- time work at CuisinArt Golf Resort & Spa and now independently consults with a number of companies including work on indoor vertical farming.

Table of Contents

Preface xiii

Acknowledgments xv

Author Bio xvii

List of Figures xix

List of Tables xxxv

Chapter 1 Introduction 1

1.1 The Past 1

1.2 The Present 2

1.2.1 North American Greenhouse Vegetable Industry 3

1.2.2 World Greenhouse Vegetable Industry 4

1.3 The Future 6

1.4 Suitable Site Characteristics 8

1.5 Soil versus Soilless Culture 8

References 11

Chapter 2 Plant Nutrition 13

2.1 Plant Constituents 13

2.2 Mineral and Essential Elements 13

2.3 Plant Mineral and Water Uptake 14

2.3.1 The Soil 14

2.3.2 Soil and Plant Interrelations 16

2.3.3 Cation Exchange 18

2.3.4 Soil versus Hydroponics 18

2.3.5 Transfer of Water and Solutes from Soil (or Nutrient Solution) to Root 19

2.3.6 Movement of Water and Minerals across Membranes 19

2.4 The Upward Movement of Water and Nutrients 21

2.5 Plant Nutrition 21

2.5.1 Nutritional Disorders 22

2.5.2 Symptomatology 24

2.5.3 Use of a Key 27

References 33

Chapter 3 The Nutrient Solution 35

3.1 Inorganic Salts (Fertilizers) 35

3.2 Recommended Compounds for Complete Nutrient Solutions 38

3.3 Fertilizer Chemical Analyses 38

3.4 Fertilizer Impurities 40

3.5 Organic Fertilizers 41

3.5.1 Recommended Organic Compounds 42

3.6 Nutrient Formulations 45

3.6.1 Atomic and Molecular Weights 45

3.6.2 Calculations of Nutrient Formulations 46

3.6.3 Calculations for Chemical Substitutions for Fertilizers 51

3.6.4 Nutrient Formulation Adjustments 54

3.6.5 Calculation of N:P:K Ratios 55

3.6.6 Conversion of Dilution Rates of Soluble Fertilizer Blends to ppm of Solution 59

3.7 Nutrient Stock Solutions 61

3.7.1 Injector or Proportioner System 61

3.7.2 Stock Solutions 65

3.8 Preparing the Nutrient Solution 78

3.8.1 Preparing Normal Strength Solutions 78

3.8.2 Preparing Stock Solutions 79

3.9 Plant Relations and Cause of Nutrient Solution Changes 80

3.9.1 Nutrient Analysis 81

3.9.2 Plant Tissue Analysis 81

3.9.3 Changing of Solutions 82

3.9.4 Adjustment of Nutrient Solutions by Use of Electrical Conductivity 83

3.9.5 Maintenance of the Solution Volume 86

References 86

Chapter 4 The Medium 89

4.1 Medium Characteristics 89

4.2 Water Characteristics 90

4.3 Irrigation 91

4.4 Pumping of Nutrient Solution into Beds 92

4.5 Sterilization of Medium 93

References 93

Chapter 5 Water Culture 95

5.1 Introduction 95

5.1.1 Root Aeration 95

5.1.2 Root Darkness 95

5.1.3 Plant Support 95

5.2 Raceway, Raft, or Floating System 95

5.2.1 Small- and Medium-Sized Commercial Raft Systems 98

5.2.2 Large Commercial Raft Culture Systems 106

5.2.2.1 Seeding 108

5.2.2.2 Transplanting 109

5.2.2.3 Harvesting 109

5.2.2.4 Hydronov Update 114

5.3 Aeroponics 118

5.4 Hydroponic Grass Units 127

5.5 Alfalfa and Bean Sprouts 132

5.5.1 Alfalfa Culture 132

5.5.2 Mung Bean Culture 137

5.6 Microgreens 139

References 147

Chapter 6 Nutrient Film Technique 149

6.1 Introduction 149

6.2 Early NFT System 149

6.3 Later NFT Systems 149

6.4 Commercial NFT Systems 150

6.5 Nutrient Flow Technique: Vertical Pipes, A-Frame, or Cascade Systems 150

6.6 Gutter and Pipe NFT Channel Systems 152

6.7 Hortiplan Automated NFT System 157

6.8 Green Automation Lettuce System 167

6.8.1 Living Lettuce System 172

6.8.2 Green Automation Baby Leaf Greens System 179

6.9 Ebb-and-Flow (Flood) Systems 192

6.10 A-Frame NFT System 193

6.11 Summary 205

References 205

Chapter 7 Gravel Culture 207

7.1 Introduction 207

7.2 Media Characteristics 207

7.3 Subirrigation Gravel Culture 208

7.3.1 Frequency of Irrigation 208

7.3.2 Speed of Pumping and Drainage 209

7.3.3 Effect of Irrigation Cycle on Plant Growth 209

7.3.4 Height of Irrigation 210

7.3.5 Nutrient Solution Temperature 210

7.3.6 Greenhouse Subirrigation System 210

7.3.6.1 Construction Materials 210

7.3.6.2 Beds 210

7.3.6.3 Plenum 211

7.3.6.4 Nutrient Tank 214

7.4 Trickle-Irrigation Design 217

7.5 Advantages and Disadvantages of Trickle Irrigation 222

7.6 Sterilization of Gravel between Crops 222

7.7 Advantages and Disadvantages of Gravel Culture 222

References 223

Chapter 8 Sand Culture 225

8.1 Introduction 225

8.2 Medium Characteristics 225

8.3 Structural Details 225

8.3.1 Beds with Plastic Liner 226

8.3.2 Greenhouse Floors Lined with Polyethylene 226

8.4 Drip (Trickle) Irrigation System 227

8.4.1 Planning a Drip Irrigation System 229

8.5 Watering 231

8.6 Sterilization of Sand Beds between Crops 231

8.7 Sand Culture of Herbs 232

8.8 Advantages and Disadvantages of Sand Culture 233

References 237

Chapter 9 Sawdust Culture 239

9.1 Introduction 239

9.2 Growing Medium 239

9.3 Bed System 239

9.4 Bag System 241

9.5 Nutrient Solution Distribution System 246

9.6 Advantages and Disadvantage of Sawdust Culture 250

References 250

Chapter 10 Rockwool Culture 251

10.1 Introduction 251

10.2 Rockwool Composition 251

10.3 Rockwool Cubes and Blocks 252

10.4 Rockwool Slabs 253

10.5 Rockwool Layout 256

10.6 Irrigation System 257

10.7 Cucumbers in Rockwool 262

10.8 Tomatoes in Rockwool 266

10.9 Large Greenhouse Operations in North America 272

10.10 Intercropping Tomatoes 273

10.11 Peppers in Rockwool 277

10.12 Recirculating Rockwool Systems 280

10.13 Advantages and Disadvantages of Rockwool Culture 286

References 286

Chapter 11 Coco Coir Culture 287

11.1 Introduction 287

11.2 Source of Coco Coir 287

11.3 Coco Coir Grades and Characteristics 287

11.4 Coco Plugs and Blocks 288

11.5 Tomatoes in Coco Coir 290

11.6 Advantages and Disadvantages of Coco Coir Culture 293

References 295

Chapter 12 Greenhouse Environmental Control and Automation 297

12.1 Introduction 297

12.2 Temperature 297

12.2.1 Healing Systems 298

12.2.2 Sustainable Agriculture Greenhouse Technology 302

12.2.3 Unit (Space) Heaters 309

12.2.4 Ventilation and Cooling 310

12.3 Carbon Dioxide (CO2) Enrichment 318

12.4 Relative Humidity (RH) 321

12.5 Irrigation (Fertigation) 323

12.6 Lighting 328

12.7 Computer Automation 334

12.8 Crop Production Automation 335

12.9 Harvesting, Transporting. Grading, and Packing Automation 337

12.10 Retractable Roof Greenhouses 350

References 357

Chapter 13 Other Soilless Cultures 359

13.1 Introduction 359

13.2 Media 359

13.2.1 Peat 359

13.2.2 Vermiculite 359

13.2.3 Perlite 359

13.2.4 Pumice 360

13.2.5 Rice Hulls 360

13.2.6 Soilless Mixtures 360

13.2.6.1 The U.C. Mix 361

13.2.6.2 The Cornell "Peat-Lite" Mixes 361

13.2.6.3 Fertilizer, Sphagnum Peat Moss, and Vermiculite Mixture 362

13.2.7 Coco Coir 362

13.3 Hydroponic Herbs 363

13.3.1 Growing Herbs in a Peat-Lite Mix 363

13.3.2 Herbs in Rice Hulls 366

13.4 Perlite Culture 372

13.4.1 Perlite Blocks and Slabs 372

13.4.2 Perlite Bato Buckets 374

13.4.3 Eggplants in Perlite Culture 378

13.5 Column Culture 382

13.6 Sack Culture 388

13.7 Sterilization of the Medium 390

13.8 Advantages and Disadvantages of Peat and Coco Coir Mixtures 390

References 394

Chapter 14 Vertical Indoor Farming 395

14.1 Introduction 395

14.2 Vertical Growing Systems 395

14.3 Automated Vertical Hydroponic Systems 396

14.4 Vertical Greenhouses 397

14.5 Vertical Indoor Farms 401

14.6 Container Vertical Growing 426

14.7 Advantages and Disadvantages of Vertical Fanning 434

14.8 Final Remarks 434

References 435

Chapter 15 Tropical Hydroponics and Special Applications 437

15.1 Introduction 437

15.2 Hidroponias Venezolanas 437

15.3 Sand Culture in the Tropics 438

15.4 Ebb-And-Flood Water Culture of Watercress 447

15.5 Rice Hulls-Coco Coir Culture of Tomatoes, Peppers, and Cucumbers 453

15.6 Peru Hydroponics 455

15.6.1 Universidad Nacional Agraria La Molina 455

15.6.2 Invernaderos Hidroponicos del Peru 456

15.7 Special Applications 460

15.7.1 Hydroponics and Resorts and Spas 460

15.7.2 Hydroponic Rooftop Greenhouses 464

15.7.2.1 Lufa Farms 465

15.7.2.2 Gotham Greens 472

15.7.3 The Science Barge 477

15.7.4 New York Sun Works 477

References 479

Chapter 16 Plant Culture 481

16.1 Introduction 481

16.2 Seeding 481

16.3 Seedling Production 483

16.3.1 Tomato Seedling Culture 484

16.3.2 Cucumber Seedling Culture 486

16.3.3 Pepper Seedling Culture 488

16.3.4 Eggplant Seedling Culture 491

16.3.5 Lettuce Seedling Culture 491

16.3.6 Herb Seedling Culture 492

16.4 Plant-Growing Temperature 493

16.5 Light 493

16.6 Relative Humidity (RH) And Vapor Pressure Deficit (VPD) 496

16.7 Carbon Dioxide Enrichment 496

16.8 Transplanting 497

16.9 Spacing 498

16.10 Vegetative vs. Generative Growth 498

16.11 Irrigation (Fertigation) 499

16.12 Plant Support 500

16.13 Suckering and Training (Tomatoes, Cucumbers, Peppers, and Eggplants) 502

16.14 Pollination 526

16.15 Physiological Disorders 531

16.16 Diseases and Insects 535

16.16.1 Some Common Tomato Diseases 535

16.16.2 Some Common Cucumber Diseases 536

16.16.3 Insects 540

16.17 Vegetable Varieties 557

16.17.1 Tomatoes 559

16.17.2 Cucumbers 560

16.17.3 Peppers 560

16.17.4 Eggplants 561

16.17.5 Lettuce 561

16.18 Green Grafting 562

16.19 Planting Schedules 564

16.20 Crop Termination 566

16.21 Special Considerations 568

References 570

Appendix 1 Horticultural, Hydroponic, and Soilless-Culture Societies 571

Appendix 2 Greenhouse Production Resources 573

Research Extension Services for Publications 573

Some Soil and Plant-Tissue Testing Laboratories 573

Biological-Control Agents 575

Producers 575

Distributors 575

Sources of Information on Biological Control 575

Reference 576

Special Hydroponic Equipment 576

NFT Troughs 576

UV Sterilizers 576

Water Chillers 576

Vertical Plant Towers 576

Appendix 3 Units of Measurement: Conversion Factors 577

Appendix 4 Physical Constants of Inorganic Compounds 579

Appendix 5 Greenhouse and Hydroponic Suppliers 581

Biocontrol Agents 581

Microbials/Bioagents 581

Pollinators (Bombus sp.) 581

Greenhouse Structures, Coverings, and Equipment 581

Greenhouse Shading Materials 583

Growing Media and Supplies 583

Irrigation Equipment 584

Seeds 584

Sprout Supplies 585

Bibliography 587

Hydroponics 587

General 587

Publications 587

Articles 591

Nutrient Film Technique (NFT) 596

Publications 596

Articles 596

Insect and Disease Control 599

Professional Publications and Research Journals 601

Trade Magazines and Periodicals 602

Index 603

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