Materials Processing Fundamentals

by Lifeng Zhang (Editor), Antoine Allanore (Editor), Cong Wang (Editor), James Yurko (Editor), Justin Crapps (Editor)

Overview

This collection provides researchers and industry professionals with complete guidance on the synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Along with the fundamentals, it covers modeling of diverse phenomena in processes involving iron, steel, non-ferrous metals, and composites. It also goes on to examine second phase particles in metals, novel sensors for hostile-environment materials processes, online sampling and analysis techniques, and models for real-time process control and quality monitoring systems.

Product Details

ISBN-13:	9783319485843
Publisher:	Springer International Publishing
Publication date:	12/31/2016
Series:	The Minerals, Metals & Materials Series
Edition description:	1st ed. 2016
Pages:	318
Product dimensions:	5.98(w) x 9.02(h) x (d)

About the Author

The Minerals, Metals & Materials Society (TMS) is a member-driven international professional society dedicated to fostering the exchange of learning and ideas across the entire range of materials science and engineering, from minerals processing and primary metals production, to basic research and the advanced applications of materials. Included among its nearly 13,000 professional and student members are metallurgical and materials engineers, scientists, researchers, educators, and administrators from more than 70 countries on six continents. For more information on TMS, visit www.tms.org.

Table of Contents

Preface  xi

About the Editors xiii

Process Metallurgy of Steel

Evolution of Inclusions in Ti-Bearing Ultra-Low Carbon Steelduring RH Refining Process 3
W. Yang, S. Li, Y. Li, X. Wang , L. Zhang, X. Liu, and Q.Shan

Mass Action Concentration Model of CaO-MgO-FeO-Al2O3-SiO2 SlagSystems and Its Application to the Formation Mechanism ofMgO?EAl2O3 Spinel Type Inclusion in Casing Steel 17
H. Tang, J. Li, and C. Ji

Theory Analysis of Steel Cleanliness Control during ElectroslagRemelting 31
C. Shi, X. Chen, Y. Luo, and H. Guo

Formation and Drop of Metal Droplets in Slag Bath of ElectroslagRemelting Processes 39
B. Li, R. Li, and B. Wang

Study on Flow-Reaction Desulfurization of RH by PhysicalExperiment 45
H. Yang, J. Li, Z. Gao, F. Song, and W. Yang

Modeling of Transient Fluid Flow, Solidification Processes andBubble Transport in Continuous Casting Mold 53
Z. Liu, B. Li, and M. Jiang

Numerical Analysis of Coupled Fluid Flow, Heat Transfer andSolidification in Ultra-thick Slab Continuous Casting Mold 63
X. Xie, D. Chen, M. Long, L. Zhang, J. Shen, and Y. Ma

Measurement and Observation of the Filling Process of SteelCastings 73
J. Kang, G. Nie, H. Long, R. You, X. Hao, T. Wang, and C.Zheng

Physical Metallurgy of Metals

Influence of Load Paths and Bake Hardening Conditions on theMechanical Properties of Dual Phase Steel 83
M. Asadi, and H. Palkowski

The Effect of Phosphorus and Sulfur on the Crack Susceptibilityof Continuous Casting Steel 89
W. Wang, S. Luo, Z. Cai, and M. Zhu

Mathematical Modeling of Heat Transfer and Thermal Behaviour ofTool Steel H13 in Molten Aluminum Alloy A380 99
T. Ding, J. Su, H. Hu, X. Nie, and R. Barron

Optimization Investigation on the Soft Reduction Parameters ofMedium Carbon Microalloy Steel 109
C. Xiao, J. Zhang, Y. Luo, L. Wu, and S. Wang

Effect of Microstructure Evolution on Hot Cracks of HSLA Steelduring Hot Charge Process 117
J. Li, Q. Wang, Y. Lu, B. Wang, and S. Zhang

A New Method for Ultrasonic Treatment on the Melt of Steel125
G. Nie, J. Kang, Y. Hu, R. You, J. Ma, Y. Hu, and T.Huang

Metallurgy of Non-Ferrous Metals

Corrosion Resistance of Zn-Sn Alloys Horizontally DirectionallySolidified 135
M. Parra, C. Mendez, C. Schvezov, and A. Ares

High Speed Twin Roll Casting of Al-33 wt. % Cu Strips withLayered Structure-Inspired by Mathematical Modeling 143
S. Sahoo, and S. Ghosh

Finite Element Modeling of Material Removal Rate in Powder MixedElectrical Discharge Machining of Al-SiC Metal Matrix Composites151
U. Vishwakarma, A. Dvivedi, and P. Kumar

Multicriteria Optimization of Rotary Tool Electric DischargeMachining on Metal Matrix Composite 159
M. Cheema, A. Dvivedi, A. Sharma, and S. Biswas

Characterization of Pore Formation in A356 Alloy with DifferentOxide Levels during Directional Solidification 169
H. Liao, W. Song, and Q. Wang

Process Metallurgy of Non-Ferrous Metals

TMAH Wet Etching of Silicon Micro- and Nano-Fins for SelectiveSidewall Epitaxy of III-Nitride Semiconductors 185
L. Liu, D. Myasishchev, V. Kuryatkov, S. Nikishin, H. Harris,and M. Holtz

Purification of Indium by Vacuum Distillation 193
Y. Deng, B. Yang, D. Li, B. Xu, and H. Xiong

Investigating Current Efficiency of Aluminum Electrolysis inNaF-KF-AlF3 System 199
H. Ma, J. Xue, J. Li, and Y. Zhang

Recirculation of Materials and Environments

Effects of Ca and Na Containing Additives on WO3 Content inSheelite Concentrates after Floatation Separation Process 209
J. Zhu, J. Xue, and K. Liu

Copper Removal from Molybdenite by Sulfidation-Leaching Process217
R. Padilla, H. Letelier, and M. Ruiz

Physical Chemistry of Roasting and Leaching Reactions forChromium Chemical Manufacturing and Its Impact on Environment - AReview 225
S. Sanchez-Segado, and A. Jha

Electrophoretic Classification of Ultrafine Silica Particles inDilute Aqueous Suspension 237
R. Corpuz, and L. De Juan

QEMSCAN Analysis of Wadi-Shatti Iron Ore (Libya) 243
A. Tajouri, P. Taylor, C. Anderson, and M. Abozbeda

Removal of Arsenic from Enargite Rich Copper Concentrates249
M. Ruiz, R. Bello, and R. Padilla

Effect of Calcium on the Solubility of Zinc Oxide in the SodiumHydroxide Solution 257
C. Ai-Liang, X. Dong, C. Xing-Yu, L. Xu-Heng, and Z.Wei-Xiong

Poster Session

Luminescence Enhancement of Sky-blue ZnS:Tm Phosphor by PromoterDoping 267
S. Yang, and Y. Ling

Effect of Thermal History on the Hot Ductility and FractureMechanisms of Low Carbon Peritectic Steel 273
Z. Dong, D. Chen, X. Zhang, and M. Long

Influence of Coriolis Force on the Flow Field of Combined Topand Bottom Blown Converter 281
H. Tang, T. Zhang, J. Li, and Y. Chen

Motion Characteristics of a Powder Particle through theInjection Device with Slats at Finite Reynolds Number 291
Z. Cheng, and M. Zhu

Study on Internal Cracks on Continuous Casting Slabs of AH36Steel 305
S. Yang, and L. Zhang

Author Index 315

Subject Index 317