The Lean Enterprise: Tools for Developing Leadership in a Lean Culture
Lean culture should be developed so that the goal to improve a process or business condition on a continuous basis can be achieved. Organizations with a lean culture have reaped many successful experiences in implementing lean, so it is seen as a legitimate methodology for organizations. New employees coming into an organization that has a lean culture will be taught to see, think, and feel from a lean perspective in dealing with problems in their job.

Lean needs to be a cultural mindset for all for an organization to remain successful. The effort to build a lean culture relies on the support and active participation of leaders as the agents of change. Research shows that the success of a lean implementation is around 50% depending on leadership, while the remaining 30% is on finance, 10% on organization and culture, and 10% on skills and expert human resources. In general, leaders play a role in developing subordinates, problem-solving skills, and producing various continuous improvement efforts. In addition, leaders are responsible for encouraging subordinates to continuously use problem-solving tools as part of their efforts to improve their skills and deal with bigger problems.

This book focuses on leadership and the tools required to support a lean initiative. Understanding the basic and valuable tools of lean provides the foundation for leaders in support of their organization initiative. Topics in the book include a description of the eight wastes, organizational level process mapping, lean metrics, and developing a future position.

The author includes a discussion and samples of basic lean tools such as Kanban, standard work, and visual management. The author also describes the tools each leader needs to be successful with in creating a culture of lean thinking, including the leader task board, the process performance board, and process walk.

1137765668
The Lean Enterprise: Tools for Developing Leadership in a Lean Culture
Lean culture should be developed so that the goal to improve a process or business condition on a continuous basis can be achieved. Organizations with a lean culture have reaped many successful experiences in implementing lean, so it is seen as a legitimate methodology for organizations. New employees coming into an organization that has a lean culture will be taught to see, think, and feel from a lean perspective in dealing with problems in their job.

Lean needs to be a cultural mindset for all for an organization to remain successful. The effort to build a lean culture relies on the support and active participation of leaders as the agents of change. Research shows that the success of a lean implementation is around 50% depending on leadership, while the remaining 30% is on finance, 10% on organization and culture, and 10% on skills and expert human resources. In general, leaders play a role in developing subordinates, problem-solving skills, and producing various continuous improvement efforts. In addition, leaders are responsible for encouraging subordinates to continuously use problem-solving tools as part of their efforts to improve their skills and deal with bigger problems.

This book focuses on leadership and the tools required to support a lean initiative. Understanding the basic and valuable tools of lean provides the foundation for leaders in support of their organization initiative. Topics in the book include a description of the eight wastes, organizational level process mapping, lean metrics, and developing a future position.

The author includes a discussion and samples of basic lean tools such as Kanban, standard work, and visual management. The author also describes the tools each leader needs to be successful with in creating a culture of lean thinking, including the leader task board, the process performance board, and process walk.

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The Lean Enterprise: Tools for Developing Leadership in a Lean Culture

The Lean Enterprise: Tools for Developing Leadership in a Lean Culture

by A. Heri Iswanto
The Lean Enterprise: Tools for Developing Leadership in a Lean Culture

The Lean Enterprise: Tools for Developing Leadership in a Lean Culture

by A. Heri Iswanto

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$55.99 
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Overview

Lean culture should be developed so that the goal to improve a process or business condition on a continuous basis can be achieved. Organizations with a lean culture have reaped many successful experiences in implementing lean, so it is seen as a legitimate methodology for organizations. New employees coming into an organization that has a lean culture will be taught to see, think, and feel from a lean perspective in dealing with problems in their job.

Lean needs to be a cultural mindset for all for an organization to remain successful. The effort to build a lean culture relies on the support and active participation of leaders as the agents of change. Research shows that the success of a lean implementation is around 50% depending on leadership, while the remaining 30% is on finance, 10% on organization and culture, and 10% on skills and expert human resources. In general, leaders play a role in developing subordinates, problem-solving skills, and producing various continuous improvement efforts. In addition, leaders are responsible for encouraging subordinates to continuously use problem-solving tools as part of their efforts to improve their skills and deal with bigger problems.

This book focuses on leadership and the tools required to support a lean initiative. Understanding the basic and valuable tools of lean provides the foundation for leaders in support of their organization initiative. Topics in the book include a description of the eight wastes, organizational level process mapping, lean metrics, and developing a future position.

The author includes a discussion and samples of basic lean tools such as Kanban, standard work, and visual management. The author also describes the tools each leader needs to be successful with in creating a culture of lean thinking, including the leader task board, the process performance board, and process walk.


Product Details

ISBN-13: 9780367488772
Publisher: Taylor & Francis
Publication date: 11/12/2020
Pages: 142
Product dimensions: 7.00(w) x 10.00(h) x (d)

About the Author

Heri Iswanto is currently the Deputy Dean of Student Affairs and Cooperation at the University of Pemnbangunan Nasion “Veteran” Jakarat, Indonesia. He completed his Doctorate of Economic Sciences, Master’s and Bachelor in Hospital Management. His dissertation was on the implementation of Lean and Lean methodologies in Indonesia. He completed his Doctorate of Economic Sciences, Master’s and Bachelor in Hospital Management. As lecturer at various University also been researcher at the Center for Health Research - UI, The Population Council, WHO & UNICEF Projects. Has spoken at conferences and trainings on "Lean Hospital" in USA, Taiwan, Thailand, Iran, Pakistan and Malaysia.

Table of Contents

Acknowledgments ix

Author xi

Section I Establishing Current Position

1 PDCAand A3 3

PDCA 4

A3 6

2 Eight Wastes 9

3 Organizational-Level Process Map 13

Value Stream Map Basics 13

Swimlane Map 19

Process Walk 22

Spaghetti Diagram 25

Customer Value 26

4 Lean Metrics 29

Process Analysis 30

Value Analysis 31

Five Whys and Fishbone Diagram 32

Section II Developing Future Position

5 Developing Future Position 39

Changeover Reduction 41

Work Cell Design 41

Workload Balancing and Demand Lifting 42

Cross Training 43

6 Kanban and Supermarket 47

7 Standard Work 51

8 Visual Management 57

5S 62

Future State Value Stream Map 64

9 Quick Wins 65

Rapid Improvement Event, 65

Pilot 68

Multi-phase Implementation 70

Poka Yoke 70

Pursuit of Perfection 71

Section III Developing Lean Culture

10 Developing Lean Culture 75

11 Leader Standard Work 79

12 Leader Task Board 91

A3 Coaching 92

13 Leader Process Performance Board 101

Huddle Meetings 104

14 Leader Process Walk 107

Productivity of Meetings 110

Stakeholder Analysis 112

References 115

Index 125

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